• Skip to primary navigation
  • Skip to main content
  • Skip to footer
  • Home
  • Products & Services
    • LSP-600 Laboratory-Scale Processor
    • BSP-1200 Bench-Scale Processor
    • ISP-3600 Industrial-Scale Processor
    • Ultrasonic Extraction Systems
    • All-In-One NanoStabilizer®-LSO
    • All-In-One NanoStabilizer®-LSSP
    • All-In-One NanoStabilizer®-LT
    • Spare Parts & Accessories
    • Equipment Rental and Leasing
    • Tech Support/Consulting/Training
  • Technology
    • Barbell Horn® Ultrasonic Technology
    • High Amplitudes After Scale-Up
    • Water-Cooled Transducer Advantages
  • Industries
    • Medical Cannabis
    • Pharmaceutical
    • Cosmetic & Dermatological
    • Food & Beverage
    • Nutraceutical
    • Pesticide & Insecticide
    • Candle Wax, Oil & Adhesive
    • Paint, Ink & Coating
  • Processes
    • Production of Nanoemulsions
    • Degassing & Deaeration
    • Extraction & Cell Disruption
    • Dispersing & Deagglomeration
    • Nano-Crystallization
    • Alternative/Biological Fuels
    • Petroleum Fuel Upgrading
  • About Us
    • Introduction to ISM
    • Our Customers
    • Our History
    • Careers
    • Events
  • Resources
    • Knowledge Hub
    • Videos
    • Books & Ebooks
    • Intellectual Property
    • Peer-Reviewed Publications
    • Frequently Asked Questions
  • FAQs
  • Web Store
  • Blog
  • Contact Us
  • Made In USA
Home » Nano-crystallization

Nano-crystallization

nanoemulsification-1
Industrial Sonomechanics (ISM), offers ultrasonic processors for the production of nanosized drug crystals. Our patented Barbell Horn® Ultrasonic Technology (BHUT) allows us to scale up processes from the lab to the industrial scale, guaranteeing reproducible and predictable results.

Overview

Many biologically active compounds (e.g., drugs and nutraceuticals) exhibit poor water solubility, which complicates their delivery to the blood stream and reduces the associated bioavailability. Top-down nano-crystallization (particle size reduction to the nanometer range) of these substances increases their aqueous dissolution rate and solubility, which results in improved bioavailability, accelerated onset of action, and decreased potential of harmful side-effects.
experiment-217201-2

Case Studies & Application Reports

Ultrasonic Nano-crystallization of Nifedipine
CASE STUDY
Download PDF
Ultrasonic Nanocrystallization of Nifedipine
Nano-crystallization for Improved Drug Delivery
APPLICATION REPORT
Download PDF emulsion
Sonofragmentation of Excipient Crystals
APPLICATION REPORT
Download PDF
View All case studies

Blog Posts

Industrial Sonomechanics at CAMX 2026.
10/12/26

The Composites and Advanced Materials Expo (CAMX) 2026 Recap

Industrial Sonomechanics at CAMX 2026.

Industrial Sonomechanics (ISM) was pleased to exhibit at The Composi...

Read more...
BSP-1200 bench-scale processor showing the water-cooled ultrasonic stack, cooling lines, Barbell Horn, and process hardware.
09/29/26

Water-Cooled Piezoelectric Ultrasonic Transducers for Continuous Industrial Processing

BSP-1200 bench-scale processor showing the water-cooled ultrasonic stack, cooling lines, Barbell Horn, and process hardware.

At industrial power levels, an ultrasonic transducer must manage the...

Read more...
4th International Process Intensification Conference (IPIC4) 2026 Recap: Ultrasonic Nanoemulsion Manufacturing
09/10/26

4th International Process Intensification Conference (IPIC4) 2026 Recap: Ultrasonic Nanoemulsion Manufacturing

4th International Process Intensification Conference (IPIC4) 2026 Recap: Ultrasonic Nanoemulsion Manufacturing

Industrial Sonomechanics (ISM) was honored to participate in the 4...

Read more...
Read All Blog Posts

Customer Testimonials

Khara Cartagena, Cannabis and Hemp Productions May 2016

“We recently purchased a BSP-1200 system from ISM and were very impressed with its performance. The word got out, and one of our customers came to our facility to perform CBD-oil emulsion tests with the system. Though he was initially skeptical, after running the machine for only 1 min he got far better results to what he was able to achieve in over an hour with his conventional ultrasonic processor. He absolutely loved the BSP-1200 and bought it off from us that same day to take to his facility in CA! We have now decided to go straight for ISM’s production-scale ISP-3000 processor.”
See More Customer Testimonials

Videos

  • ISM’s Barbell Horn® Ultrasonic Technology Introduction and How We Scale Up



  • Translucent Nanoemulsion Produced with LSP-600 and BSP-1200 in the Batch Mode



  • Making a Translucent Nanoemulsion with ISP-3000 in the Flow-Through Mode



Watch All videos

Ebooks

  • MAKING STABLE EMULSIONS
    A Guide to Formulation and Processing
    Conditions Optimization

    Download PDF

FAQs

  • Ultrasonic Dispersing & Wet Milling FAQ’S

    Read FAQs

Have Questions?

Consult with an application specialist
or request a quotation.

Contact Us

Frequently Asked Questions

What is nano-crystallization?

Nano-crystallization is a top-down particle size reduction process that breaks drug or nutraceutical crystals down to the nanometer range (typically below 1,000 nm). Reducing particle size to the nanoscale dramatically increases the surface area-to-volume ratio, which improves the aqueous dissolution rate and solubility of poorly water-soluble compounds. This results in enhanced bioavailability, faster onset of action, and reduced side-effect potential.

How does the ultrasonic nano-crystallization process work?

In ultrasonic nano-crystallization, high-intensity acoustic cavitation generated by an ultrasonic processor breaks drug or nutraceutical crystals suspended in a liquid medium into nanoscale particles. ISM’s patented Barbell Horn® Ultrasonic Technology (BHUT) delivers the extreme shear forces required for efficient particle size reduction — at amplitudes high enough for industrial-scale processing, not just laboratory use.

What compounds benefit from ultrasonic nano-crystallization?

Nano-crystallization is primarily used for biologically active compounds with poor water solubility — a common challenge in pharmaceutical and nutraceutical formulation. Examples include poorly soluble drug APIs (active pharmaceutical ingredients), nutraceutical compounds, botanical extracts, and any crystalline material where improved dissolution rate, bioavailability, or onset of action is desired.

Can ISM's nano-crystallization process scale from lab to industrial production?

Yes. ISM’s patented Barbell Horn® Ultrasonic Technology (BHUT) maintains the same high ultrasonic amplitudes and processing conditions at every scale — from the LSP-600 (lab) to the BSP-1200 (bench) to the ISP-3600 (industrial). Any nano-crystallization process developed at lab scale transfers directly to production without re-optimization or loss of particle size distribution quality.

What is the advantage of ultrasonic nano-crystallization over other particle size reduction methods?

Compared to conventional milling (ball milling, media milling) and high-pressure homogenization, ultrasonic nano-crystallization with ISM’s BHUT-based processors offers simpler equipment setup and operation, direct scalability from lab to industrial volumes, precise temperature control to protect heat-sensitive compounds, continuous in-line or batch operation, and reproducible results without the need for extensive re-optimization at each scale.

Footer

footer logo

Photograph of Industrial Sonomechanics Headquarters

Quick Links

  • FAQs
  • Blog
  • Contact Us
  • Shop Spare Parts
  • Shop NanoStabilizer®
  • Events

Connect With Us

+1-‪786-233-9255‬
7440 SW 50th Terrace #109
Miami, FL 33155‬
co*****@***********cs.com‬
  • Facebook
  • Instagram
  • LinkedIn
  • Twitter
  • YouTube
© Industrial Sonomechanics 2026

[pum_remote_content method=”load” load_css_selector=”.entry-title” loading_icon=”lukehass/load1″ min_height=”200″][/pum_remote_content]

ggga

 

Webcast Recording: Ultrasonic Liquid Processing for Cannabis Oil Nano-Emulsification & Extraction

Translucent Nanoemulsion Produced with an Industrial-Scale Ultrasonic Processor, ISP-3000

Ultrasonics 2016 Conference Presentation by Dr. Alexey Peshkovsky, Industrial Sonomechanics, LLC.

Can CBD or THC be Made Water-Soluble?

Barbell Horn Ultrasonic Technology by Industrial Sonomechanics

Can CBD or THC be Made Water-Soluble?

Ultrasonic Degassing of Water with Detergent

Translucent Nanoemulsion Produced with an Industrial-Scale Ultrasonic Processor, ISP-3000

Ultrasonic Degassing of Heavy Industrial Gear Oil

Ultrasonic Dispersion of Carbon Black in Water, 750 ml Batch

Ultrasonic Dispersion of Carbon Black in Water, 10 Liter Batch

Ultrasonic Cavitation Produced by HBHO at Amplitudes of 30 and 100 microns

Ultrasonic Removal of Air Bubbles from Epoxy Resin, Batch Mode

Water in Oil Nanoemulsion Prepared by High-Intensity Ultrasound

Barbell Horn Ultrasonic Technology by Industrial Sonomechanics

BSP-1200 Bench-Scale Ultrasonic Processor – Barbell Horn Replacement Procedure

Algae Oil Extraction Using High-Intensity Ultrasound