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BSP-1200

Bench-Scale Processor
The BSP-1200 ultrasonic liquid processor is designed for procedure optimization and medium-scale production. It is capable of continuous 24/7 operation and can handle unlimited liquid volumes.
  • The BSP-1200 ultrasonic liquid processor comes standard with: 1200 W ultrasonic generator, water-cooled transducer, half-wave Barbell Horn®, flow-through reactor chamber (flow cell), heavy-duty support stand, spanner wrench set, and noise reduction ear muffs. Optional items include: full-wave Barbell Horn®, storage/mixing tank with integrated mixer, peristaltic pump, water chiller, magnetic stirrer with hotplate, jacketed beaker, NanoStabilizers®, and filters.
  • The BSP-1200 processor can be used in batch and flow-through configurations (see schematics on the left). Details are available under the SPECIFICATIONS tab. 
  • The BSP-1200 processor utilizes patented Barbell Horn® Ultrasonic Technology (BHUT), which makes it possible to generate extremely high ultrasonic amplitudes at any scale of operation. By upgrading to our larger BHUT-based unit, the ISP-3000, any process optimized with the BSP-1200 can be directly scaled-up to an industrial production environment, while maintaining the same processing conditions and reproducible results.
  • Download Ultrasonic Processors Comparison Chart

MAIN COMPONENTS

  • Ultrasonic generator (1200 W)
    • Input voltage:
      100 Vac – 240 Vac
      @ 50/60 Hz
       
    • Rated current:
      20 A max.
      10 A max.
    • Output characteristics: 1200 W (max.), 20 (+/- 1) kHz
    • Additional features: continuous resonance frequency lock, automatic power adjustment, fine amplitude adjustment and lock (20 – 100 %), real-time monitoring of output power and frequency, optional external control, optional pulsed operation.
    •     
  • Water-cooled piezoelectric transducer (SWCT-1200)
    • Output Characteristics: amplitude — 24 μm (max.), frequency — 20 (+/- 1) kHz, power — 1200 W (max.)
  • Half-Wave Barbell Half-Wave Horn® (HBHB, 30 mm tip diameter)
    • Output characteristics: amplitude — 94 μm (max.), frequency — 20 (+/- 1) kHz, power — 1200 W (max.)
  • Flow-through reactor chamber (flow cell) 
    • Features: 1/2″ tri-clamp inlet and outlet, cooling jacket with valved quick-disconnects.

OPTIONAL ACCESSORIES

  • Full-wave Barbell Horn® (FBH, 35 mm tip diameter, amplitude — 97 μm (max.))
  • Half-Wave Barbell Horn® (HBH, 32 mm tip diameter, amplitude — 94 μm (max.))
  • Support stand with clamp holders
  • Storage/mixing tank with integrated mixer
  • Peristaltic pump
  • Water chiller
  • Magnetic stirrer with hotplate
  • Stainless steel jacketed beaker
  • NanoStabilizers®
  • Flow-through filters
  • Noise reduction ear muffs
  • Sound enclosure

ADDITIONAL INFORMATION

  • Materials of wetted parts:
    • Reactor chamber — 316 Stainless Steel. Food compatible.
    • Horns (HBHB, FBH, HBH) — Ti6Al4V. Food compatible.
    • Gaskets — Buna-N or Teflon. Food compatible. 
    • O-rings — Buna-N. Food compatible.
  • Noise level:
    • 103 – 106 dBa at 2′ away. Noise reducing earmuffs or sound enclosure required.
  • Capacity
    • 500 ml – 2 L — with FBH (batch mode)
    • 1 L – unlimited — with HBH + reactor chamber (flow-through mode)
  • Productivity rates
    • Productivity rates are highly dependent on the nature of each process and range from about 1 L/h for challenging tasks (e.g., top-down nanocrystallization of active pharmaceutical compounds) to over 50 L/h for fast processes (e.g., degassing, deagglomeration).
    • 5 times faster processing than with the LSP-600

Overview of the Nanoemulsion Process with Turn-key BSP-1200 Ultrasonic System




BSP-1200: Switching Between Flow-through & Batch Mode




Translucent Water in Oil Nanoemulsion Prepared by BSP-1200 (Batch-Mode)




Ultrasonic Dispersion of Carbon Black in Water (Batch Mode, 750 ml)




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